February Tip: Expect to eject
The Protomold Rapid Injection Molding process uses ejector pins of various sizes to push the plastic part out of the mold after it has solidified. The sizes and arrangement of these pins are selected to minimize the impact on your part design.

Figure 1 is an example of the illustration Protomold provides early in the process of designing the mold so that the location and size of both the gate(s) and ejector pins can be approved.

Figure 1 : A typical Protomold-
supplied gate and ejector pin layout
submitted for customer approval.

Figure 2 : The wall of this part
has been increased to support the
full impact of the ejector pin
without damaging the part.
Sometimes it is appropriate to adjust the design of the part to accommodate the need for ejection pins to push the part out of the mold. For example, Figure 2 illustrates how an injector pin "landing pad" has been integrated into the wall of a part design in order to provide sufficient material for the full diameter of the pin to meet the part. Landing pads may also be used to provide additional support for the ejection of thin curved walls, and in some cases the pins themselves can be contoured to fit the shape of the part.

Of course, always remember to provide as much draft as possible so that the ejector pins can do their job, especially for applications where it isn't possible to use mold-release lubricants to help the part eject more easily.

Each situation is different, but a good understanding of the use of ejector pins is important when designing a part to be Rapid Injection Molded.

You can visit the Protomold Design Guide for other helpful Rapid Injection Molding design information.
February Designer Survey: How would you rank your level of expertise in designing plastic injection molded parts?
It might be interesting for everyone to see how their expertise compares to that of other part designers.

So if you are a mechanical designer working in the area of new product development, let us know and we'll include the results in next month's Rapid Injection Molding Design Tips.

Suggestions for future survey questions related to the field of Rapid Injection Molding are welcome - just e-mail them to us at marketing@protomold.com.
What level designer are you of plastic injection molded parts?
Beginner: Never done it yet!
Novice: I've designed a few parts.
Intermediate: Maybe between 10-20 parts.
Expert: Over 20 parts. I should be writing these design tips!
January Designer Survey Results:
We asked, "How many new part designs do you prototype on an annual basis?"
More than three-fourths of the roughly 200 respondents prototype a new design at least once a quarter, and many as often as more than once per month. Given the conventional lead time of 6-8 weeks for conventional injection molding, the advantages Rapid Injection Molding are clear.

Rapid Injection Molding
From your 3D CAD model...

... to injection molded parts

Real Parts. Real Fast. Real Savings!
www.protomold.com
(763) 479-3680


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